Every process can always be improved further. Very often this can already be achieved by the application of lean production principles – sometimes you have to dig a little deeper and re-invest in your process. Together with your associates we identify and realize potentials in production and logistics by Implementation of lean production Shop floor organization Process rationalization Optimization of planning strategies
Lean production toolbox
„The machine that changed the world“ – are you lean enough?
We support you to become a lean enterprise at any stage that you already achieved. Our unique „Lean Toolbox“ allows us to systematically apply specific practices of a lean production system step by step within your company. We teach your employees to apply 5S, Kaizen, Kanban, Jidoka, Poka-Yoke, Hijunka or SMED and ensure for a sustainable implementation. Continuous process improvement leads to elimination of waste and increased profitability and puts you ahead of your competitors. Consistent and sustainable. Process reorganization and rationalization High labor cost and increasing requirements for flexibility and quality force businesses to adapt continuously. The automation of handling tasks and assembly processes is just one of the various possibilities. Intelligent solutions can help to reduce cost and improve stability and product quality. We analyze the current situation, identify weak points, consider your specific future requirements, compare different alternatives and finally recommend a solution based on the rate of return of the investment. For this we consider all influences of the operative cost structure and the possible savings with the improved process design. Together with your associates we define the necessary measures for implementation and realize the initial savings. Shop floor organization Your associates are the most important asset of your company. The organization of the processes inside your operation has to consider this potential. We are able to support you with the implementation of lean production organization forms, like group work or self controlled environments. Customized opportunities for job-enrichment or job-enlargement will be considered. We support you to initiate sustainable processes and structures and by this we help you release the full potential of your associates. Conception of strategies and systems for ERP (Enterprise resource planning) Turbulent markets and increasing product versions create new challenges for your ERP system every day. Short term orders influence the initial plan and have to be directed through production with minimum effects .Small stocks require good forecasts or flexible production systems. Our experts support you in the selection of the appropriate ERP system for your specific needs. We design control strategies to leverage production volumes in order to enable you to produce according to lean targets. Together we analyze the requirements for an optimization of your production planning and we are able to design simple tools for a direct application within your operation. |
